Product description

  • PVD coating equipment is a physical deposition phenomenon. That is, argon is injected under vacuum, argon pile foundation is target materials, and target materials is separated into molecules adsorbed by conductive goods to form a uniform and smooth surface layer.

  • Common PVD coating equipment include multi-arc ion plating equipment, DC Magneto-controlled sputter coating equipment, intermediate frequency magneto-controlled sputter coating equipment, etc.

  • This type of equipment is an efficient and pollution-free ion coating equipment with the advantages of fast deposition speed, high ionization rate, large ion energy, simple equipment operation, low cost, and large production volume.

  • We offer three types of equipment for R&D, medium-scale production, and large-scale production. Choose the type to best suit your application.

Product description

  • PVD coating equipment is a physical deposition phenomenon. That is, argon is injected under vacuum, argon pile foundation is target materials, and target materials is separated into molecules adsorbed by conductive goods to form a uniform and smooth surface layer.

  • Common PVD coating equipment include multi-arc ion plating equipment, DC Magneto-controlled sputter coating equipment, intermediate frequency magneto-controlled sputter coating equipment, etc.

  • This type of equipment is an efficient and pollution-free ion coating equipment with the advantages of fast deposition speed, high ionization rate, large ion energy, simple equipment operation, low cost, and large production volume.

  • We offer three types of equipment for R&D, medium-scale production, and large-scale production. Choose the type to best suit your application.

Product parameter

Device modelKY-1000KY-1150KY-1200KY1600
Vacuum chamber size1000 x 12001200 x 14001400 x 16001600 x 18001600 x 2200
Type of filmGolden titanium nitride, black titanium carbide, colorful titanium oxide, wear-resistant film, super hard film, diamond film, metal decorative film, etc.
Power typeDC power supply, intermediate frequency power supply, arc power supply, filament power supply, activation power supply, pulse bias power supply.
Target typeMulti-arc target, optional intermediate frequency twin column target, or plane target.
Vacuum chamber structureVertical front door structure (double water jacket type or sink type cooling), rear air extraction system.
Vacuum systemMechanical pump + Roots pump + diffusion pump / molecular pump + maintenance pump.
Heating systemAdjustable and controllable from room temperature to 350 degrees (PID temperature control), stainless steel heating tube heating.
Inflation systemMass flow controller (1-4 channels).
Ultimate vacuum6×10-4pa (no-load, clean room).
Pump downtimeNo-load air pumping to 5×10-3pa less than 13 minutes.
Holding pressure rate1h≤0.6pa.
Workpiece rotation methodUp or down rotation + steplessly controllable and adjustable frequency conversion, 0-20 rpm.
Way to controlManual + semi-automatic / touch screen + PLC.
RemarksThe size of the vacuum chamber can be customized according to customer products and special process requirements.

Application materials

Coating materialFilm thicknessVickers hardnessMaximum applicable temperatureCoefficient of frictionColour
TiN-A2.0-5 MIC2300600℃0.4Golden
TiN-S2.0-3 MIC2800500℃0.3Silver-gray
CrN-AC1.5-20 MIC1800800℃0.3Gray
AITiN-plus1.5-3 MIC3300900℃0.4Black
TiAiN-plus1.5-3 MIC3300900℃0.3Fuchsia
DLC1.5-2 MIC2000300℃0.1Gray-black
ZrN-A1.5-3 MIC2500300℃0.1Dan Wang Se
SH-Si1.5-3 MIC35501300℃0.4Light brass
SH-ar1.5-3 MIC33001100℃0.4Teal gray
AR-plus2-5 MIC33001100℃0.35Dark gray
WCC1-2 MIC1000-1500200℃0.15Bituminous
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    Technology

    Physical vapor depos­ition

    PVD is the abbreviation of physical vapor deposition. PVD is the technology of material evaporation deposition in a vacuum state. The vacuum chamber is the necessary condition to avoid the reaction of evaporated material and air. PVD coating is used to prepare new products with added value and characteristics, such as brilliant color, wear resistance, and friction reduction. The PVD process is used to form the coating by condensing most of the metal materials and combining them with gases, such as nitrogen. The matrix material is transformed from solid-state to gas state and is ionized by heat energy as received in the arc process, or by kinetic energy as in the sputtering process. PVD technology is environmentally friendly and pollution-free. In general, Huicheng vacuum focuses on PVD coating.

    The term “phys­ical vapor depos­ition” (PVD) cov­ers spe­cific pro­cesses used in thin-film tech­no­logy. In all cases, it refers to vacuum-based coat­ing pro­cesses that use phys­ical meth­ods to deposit thin films on a sub­strate.

    Of the vari­ous types, sput­ter­ing is one of the most eco­nomic depos­ition meth­ods which is used as a stand­ard coat­ing tech­nique in many indus­tries. One of the main reas­ons for pop­ular­ity of sput­ter­ing is the fact that this method allows for a mul­ti­tude of dif­fer­ent mater­i­als to be depos­ited on a wide vari­ety of sub­strates.

    Sput­ter­ing pro­cesses are used in dif­fer­ent applic­a­tions such as fin­ish­ing sur­faces in the semi­con­ductor industry, pro­du­cing polar­iz­a­tion fil­ters in the optical industry or coat­ing large area sur­faces in archi­tec­tural glass industry.

    Not only do we sup­ply our cus­tom­ers with coat­ing sys­tems, but we also develop and pro­duce sput­ter­ing tar­gets and we have a great deal of ex­per­tise from our more than quarter a cen­tury of exper­i­ence in this area.

    In all PVD pro­cesses, the mater­ial from which the thin film will be pro­duced is ini­tially in solid form and nor­mally loc­ated some­where in the pro­cess cham­ber, e.g. at the tar­get in sput­ter­ing. Vari­ous meth­ods are used to vapor­ize the mater­ial (for example, using a short, power­ful laser pulse, with an arc, or by ion or elec­tron bom­bard­ment) which then con­denses in the form of a thin film on the sub­strate.

    Sputtering technology

    Sputtering is another way of physical vapor deposition technology. The sputtering process is the technology that the target material is bombarded out by ion bombardment. An inert gas, such as argon, is charged into the vacuum cavity. By using high voltage, a glow discharge is generated to accelerate the ion to the target surface. Argon ion bombards (sputters) the target material from the surface and deposits it on the workpiece in front of the target. Other gas bodies, such as nitrogen and acetylene, are usually used to react with the target material sputtered out to form a thin compound Membrane. Sputtering technology can prepare many kinds of coatings, and has many advantages in decorative coatings (such as Ti, Cr, Zr and carbonitride). Because of its very smooth coating, sputtering technology is also widely used in the field of Tribology in the automobile market (for example, CrN, Cr2N, and many kinds of diamond (DLC) coatings). High energy ions bombard the target, extract atoms, and transform them into a gas state. A large number of materials can be sputtered by magnetron sputtering technology.

    Arc evaporation

    Arc evaporation is a way of physical vapor deposition. The application of PVD in hard coating starts from the arc technology. The arc technology originated from electric welding. The evaporated solid metal (target) is placed in the vacuum chamber to generate glow discharge, and then it runs on the target surface. The target evaporates in a very small range, about several microns in size. The arc motion is controlled by the magnetic field. The plasma formed by the evaporated metal ions will be deposited on the surface of the workpiece. These workpieces rotate in the vacuum cavity. The coating prepared by the arc is usually used for the surface coating of tools and parts, such as tin, AlTiN, AlCrN, TiSiN, TiCN, crcn, and CrN. The evaporated metal is ionized and accelerated into the electric field at the same time. In the arc process, the evaporated material is highly ionized, and the deposited coating has excellent adhesion.

    PMAII

    Electron beam evaporation

    Body with longitudinal beam scanning

    A system with a spray gun and a fully digital beam sweeper for thick layers of single, multi-pocket and large capacity crucibles.

    The customized electron gun source with crucible turret system is used for special applications and extends the product time between source maintenance.

    Ion assisted evaporation(IAD)

    Ion source technology can provide lower process temperature, shorter process time, and enhanced film performance for applications in Photonics and optoelectronics.

    HCMS series E-beam evaporation optical coater adopts advanced electron gun evaporation and ion-assisted deposition (IAD) technology to deliver thin film deposition and etch capabilities for precision optics, optoelectronics, and semiconductor applications to customers around the globe.

    From the deposition of multilayer dielectrics and metals to TCOs or a whole range of compounds, it can be configured just the way you need for directional coating, enhanced thickness uniformities, and the tightest optical, mechanical and environmental specifications.

    HVAC brings you the complete solution including processes and substrate handling knowhow on a platform with proven production reliability for the best ever cost of ownership.

    Electromagnetic Filtering Cathode Technology (EFC)

    The combination of the pulsed electromagnetic field and fixed magnetic field scans the entire target surface so that the target surface is evenly etched. The unique electromagnetic power supply can output in both positive and negative directions, control the uniform scaling of arc spot on the target surface, reduce the generation of large particles. And the coating is dense and smooth.

    Characteristic:

    Coatings of new metal compounds or nitride films (nitrogen atmosphere).
    Coatings of amorphous carbon, nanodiamond, and carbon nanotubes nanoparticles.
    Coatings of a thermoelectric thin film with the thermoelectric material target.

    High power pulsed magnetron sputtering (HIPIMS) technology

    Under the condition of low frequency and low duty cycle, the target was sputtered by hippies technology with very short pulse voltage. During the time of applying voltage, the magnetron target generates MW level pulse energy, while maintaining low average power. High-density ions are produced in the plasma.

    For most medium carbon alloy structural steel parts, its hardness is much lower than that of hard film. Only a few microns thick PVD film is deposited, which is difficult to effectively improve its wear resistance, fatigue strength and plastic deformation resistance. After nitriding, nitrogen compound and diffusion layer are formed on the surface of steel, which improves the surface hardness of parts. Nitriding parts are more suitable for PVD coating than nonnitriding parts.

    Diamond-like carbon (DLC) coating is often used in automobile engines to reduce the friction of the engine. The black color makes DLC coating popular as decoration coating (such as a watch). Because of its low friction and nonadhesion coefficient, DLC coating is well used in tool coating. DLC coating technology is very suitable for machining and casting/forging, as well as coating of aluminum and plastic injection mold.

    DLC coating technology:

    Different types of diamond-like carbon coatings have different production technologies. DLC coating is suitable for extreme wear and high relative speed, even in the condition of no lubrication operation. It has excellent wear resistance, anti-oxidation, and adhesion (anti-wear). It can withstand the surface pressure that will immediately lead to wear and cold welding under normal conditions, reduce the friction loss to the minimum, and good corrosion resistance can prevent the matrix from damaging attack.

    PECVD is the abbreviation of plasma-assisted chemical vapor deposition. Sometimes PECVD is also written. E stands for enhancement. In the PVD process, the coating material is obtained by evaporation in the solid form; in the PACVD process, the coating material is obtained by evaporation in the gas form, and the gas, such as hands (hexamethyldimethylsilyl ether), is about 200 under the action of plasma When cracking occurs at º C, nonreactive gases, such as argon, can make ions deposit on the workpiece surface and form a very thin coating. Diamond-like carbon (DLC) coating is a good example of PACVD technology, which is usually used in tribology and the automobile industry.

    Plasma assisted chemical vapor deposition (PACVD) is used to deposit DLC coating. Through plasma excitation and ionization, chemical reactions in the process can be activated. With this process, we can use pulse glow or high-frequency discharge to deposit at a low temperature of about 200 ° C. the DLC coating produced by PACVD has the characteristics of low friction coefficient and expandable surface hardness.

    Chemical Vapour Deposition (CVD)

    CVD is a well-established technique for the deposition of a wide variety of films with different compositions and thicknesses down to a single layer of atoms.

    Highlights

    Substrate sits directly on electrode which can be heated up to 1200˚C
    Gas injected into process chamber via “showerhead” gas inlet in the top electrode
    Solid/liquid precursor delivery system for novel processes such as 2D materials MOCVD, ZnO nanowire CVD etc.
    Automatic load lock to transfer sample directly on to a hot table and save time on heating and cooling.
    Plasma enhancement options for lower temperature deposition or plasma assisted conversion or functionalization as well as chamber cleaning.
    Wide range of processes possible in the same chamber

    Services

    1.On site support:
    There are hundreds of experts and technicians around the world. 24 hours online, ready to call. Our engineers and technicians are distributed in various countries and cities, bringing you all the professional knowledge and experience in the field of assembly equipment. They hold the latest data in our machine database to ensure faster diagnosis and maintenance. Therefore, you can get specific recommendations for your device.

    2.After sales service email: info@sinovacuum.com
    Through our remote assistance service, Huicheng is professional after-sales maintenance personnel, 24-hour online, who can call the maintenance specialist at any time, to reduce the machine downtime and save the maintenance cost for you. According to our statistics, most of the problems can be solved online, which means that your machine can recover quickly.

    Remote monitoring is a comprehensive production reporting tool designed to quickly access detailed machine production, process, and technical data. It provides decision-makers, lean manufacturing practitioners with near real-time and historical data for analysis by shift, date, machine facility, and enterprise. In order to solve the problem, remote monitoring also includes self-management alarms and customizable dashboard and display functions.

    You’ve designed and created hundreds of ways to extend the life of your machine, add features, improve performance, and increase productivity.
    Many of the machine enhancements are standard designs, but most of them are tailored to your device and requirements. Contact us: in terms of machine enhancement, Huicheng provides solutions that meet all your requirements!
    Your coating equipment is critical to your operational efficiency and ability to serve customers. That’s why our preventive maintenance services are an important feature of your investment. You choose the type of service that best suits you.

    At any time in the life cycle of the machine, you can order 12-month maintenance plus service agreement to obtain a personalized plan for preventive maintenance by a certified aggregation expert. In order to improve the availability of your machine, improve the quality of production and extend the life cycle of the equipment, we will conduct regular inspections, and take measures to minimize failures.

    Benefits:
    (1) Maintenance and inspection shall be carried out regularly by certified remittance technicians
    (2) Standardized reports include early identification of equipment problems and recommendations for potential improvements
    (3) Maintenance includes overhaul, defect correction, and component replacement recommended in the report to minimize the risk of failure
    (4) Collect the quality of certified spare parts and wearing parts to ensure the best operation.

    HCVAC provides routine maintenance and repair services for the equipment (such as lubrication, oil and filter change), and implements equipment maintenance. First of all, we will provide you with practical guidance to help you learn to troubleshoot and solve problems by yourself. If it cannot be solved by ourselves, we will provide technical inspection and evaluation for the equipment at your request, and implement preventive or corrective maintenance measures.

    Profit for you

    -Reduce and forecast downtime
    -Maintenance of machine performance

    Applications

    Die casting

    Die casting

    Forming

    Forming

    Injection molding

    Injection

    Injection

    Gear

    Gear

    Bearing

    Bearing

    Screw

    Screw

    Piston

    Piston

    Crankshaft

    Crankshaft

    Transmission System

    Transmission System

    Medical equipment

    Medical equipment

    Medical Instruments

    Medical Instruments

    Milling Cutter

    Broach

    Broach

    Drill

    Drill

    Punch

    Punch

    Blade

    Blade

    Hobbing

    Hobbing

    Spectacle lens

    Spectacle lens

    Phone cover

    Phone cover

    Display screen

    Display screen

    Car display

    Car display

    Lens

    Lens

    Filter

    Filter

    Photomask (chrome version)

    Photomask (chrome version)

    Chip EMI packaging

    Chip EMI packaging

    Solar collectors

    Solar collectors

    Solar battery

    Solar battery

    ITO conductive glass

    ITO conductive glass

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    ANY QUESTIONS
    WE’RE HERE TO HELP.

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